China Custom Ep-9.279 Gearbox Lawn Mower Series for Agricultural components of gearbox

Product Description

      

EP-9.279 Gearbox Lawn mower series for Agricultural

features
*The gear and shaft are quenched with high surface hardness.
*Use high-quality oil seals and bearings.
*Each gearbox can be delivered after passing the inspection.
*The gearbox has low noise and stable operation. It is made of ductile iron with CHINAMFG toughness and long service life.
You should remember a few things when choosing a lawn mower with a gearbox. You should look for features such as smooth engagement and locking of the differential, low control force, and operating speed ratio. You can then choose a mower that meets all these requirements. Here are some examples. The following are some of the most common problems caused by the transmission mower:
locking differential 
Most garden tractors and lawn mowers have locking differentials. The system is helpful because it provides excellent traction and safer operation. This system increases the mower’s price, but you will get more traction. Buying a lawn tractor with a locking differential can improve your ability to cut grass on uneven terrain. Here are some of the benefits of this feature. A locked differential is a mechanical component that overcomes the main limitation of an open differential: it forces both wheels to rotate at the same speed. This provides traction for both wheels and prevents them from lifting when cornering. It also helps prevent the wheels from lifting when driving on low traction roads. However, the locking differential is only helpful if it is compatible with the tractor’s power supply.
Smooth engagement
The transmission lawnmower series can quickly realize self-propelled operation due to the simple nonclutch transmission. The CHINAMFG drive creates tension on the drive belt and engages the mower. The innovative MS series combines a conical and durable dog clutch, allowing smooth engagement and torque transmission. MS model also provides a v-motion variable speed solution, aiming to reduce workload and improve efficiency.
Friction drive is another feature of the transmission mower. The first spring biases the roller mounting bracket into place, while the second spring increases the normal force between the disc and the roller. The second spring has a higher spring stiffness than the first and helps to engage the roller with the disc. This mechanism is known as the “roller drive” system because it allows the mower to engage the disc without sliding.
Low control force
The MD series mowers are equipped with an internal lever-controlled dog clutch to provide durability and high torque. It is also equipped with v-motion variable speed control to maximize user comfort. Low control force when using the transmission is 1 of the characteristics of Mg series 3-speed transmission. It has a low control force and an engagement lever that fully engages the drive system, enabling the user to obtain the most efficient cutting every time.
Operating speed ratio
The operating speed ratio of the transmission mower series is excellent. Its low control force and high torque rating make the MD series the perfect mower for homeowners who want to mow their lawns without sacrificing power or performance. In addition, MD series mowers have claw clutches controlled by internal levers, which increase durability and torque. These mowers also have v-motion variable speed control to increase user comfort. Mg series lawnmowers adopt a three-speed transmission to provide a perfect working speed ratio with low control force and smooth engagement. They have a built-in flywheel system to improve its versatility.
 

ITEM

EP-9.279

Ratio

1:1.5/1:1

Teeth

27/18 / 22/22

Module

5.7/6

Power(HP)

100 /120

Rated Input

540 rpm

Input/Output Description

13/4 Z20

Weight(N.W)

38Kg

We Also Supply PTO Shaft

other gearboxes

Agricultural Gearbox Production Workshop

Ever-power is a professional agricultural machine gearbox manufacturer. It produces more than 1,000 kinds of products and supports OEM and ODM. Including lawn mower series, rotary tiller series, rice harvester series, grain transportation storage series, etc. Has been exported to numerous countries like America, Australia, India, Poland, etc. We work with CHINAMFG brands like John Deere, Bush Hog, etc. Our annual production is 300,000 units, and our turnover in 2571 is USD 28 million. The export ratio is 80%, and the domestic market is 20%.

HangZhou Ever-power Transmission Machinery Co., Ltd. was established in 2006. The company is located in ZHangZhoug HangZhou, with 90 employees, an area of 3800 meters, and an annual output value of 40 million yuan. The company is committed to the R & D, manufacturing, and personnel training of various gearboxes, reducers, and construction machinery, including spiral bevel gearbox, spur gearbox, worm gearbox, and cylindrical gearbox. It also includes a variety of high-pressure cast valve body and shell products. Its products are used in various applications, such as agricultural mowers, snow sweepers, fertilizer applicators, grain conveyors, industrial equipment, oil mining machinery, marine industrial equipment, and hydraulic engineering components. More than 95% of its products are exported to Europe, the United States, and Australia. Asia and Canada. The company has robust technology and R & D capabilities, produces reliable and high-quality products, pursues a unique business philosophy, and enjoys a high reputation in the manufacturing industry. Welcome to contact us by phone or email.

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Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Type: Agricultural Gearbox
Samples:
US$ 9999/Piece
1 Piece(Min.Order)

|
Request Sample

agricultural gearbox

Impact of Gear Ratios on Machinery Performance in Agricultural Gearboxes

The gear ratio in agricultural gearboxes plays a crucial role in determining the performance of machinery. It directly affects the relationship between the input and output speeds and torques. Here’s how gear ratios influence machinery performance:

  • Speed and Torque Conversion: Gear ratios allow for the conversion of speed and torque between the input and output shafts. Higher gear ratios can reduce output speed while increasing output torque, making it suitable for tasks requiring high power.
  • Power and Efficiency: Gear ratios affect the efficiency of power transmission. While reducing the speed through higher gear ratios can increase torque, it’s essential to strike a balance to maintain efficiency. Lower efficiency can lead to energy loss and increased heat generation.
  • Task Adaptability: Different agricultural tasks require varying levels of torque and speed. Gear ratios enable machinery to be adaptable to different tasks by providing the necessary torque for heavy-duty activities like plowing or tilling and higher speeds for tasks like transport.
  • Optimal Performance: Selecting the appropriate gear ratio ensures that machinery operates within its optimal performance range. It prevents overloading the engine or the gearbox, contributing to smoother operation and reduced wear and tear.
  • Productivity and Fuel Efficiency: Proper gear ratios can enhance the overall productivity of agricultural machinery. By optimizing torque and speed, tasks can be completed efficiently, reducing the time and fuel consumption required for operations.
  • Consideration of Terrain: Different terrains and field conditions require adjustments in gear ratios. Steep slopes or heavy soil may necessitate lower gear ratios for increased torque, while flat terrain could benefit from higher ratios for faster operation.
  • Impact on Components: Gear ratios can influence the load distribution on gearbox components. Higher gear ratios might subject components to increased forces and stresses, potentially affecting their lifespan.
  • Operator Comfort: Proper gear ratios contribute to operator comfort by providing the necessary power for smooth operation without straining the machinery. This can lead to reduced operator fatigue and improved safety.
  • Customization: Some modern agricultural equipment offers adjustable or variable gear ratios, allowing operators to fine-tune machinery performance based on specific tasks and conditions.

Choosing the right gear ratio for agricultural gearboxes involves considering factors such as the intended task, soil conditions, and equipment specifications. It’s essential to strike a balance between torque and speed to achieve optimal machinery performance and maximize productivity.

agricultural gearbox

Types of Farming Equipment Incorporating Agricultural Gearboxes

Agricultural gearboxes play a vital role in various farming equipment, enhancing their efficiency and enabling them to perform essential tasks. Here are some types of farming equipment that commonly incorporate agricultural gearboxes:

  • Tractors: Agricultural gearboxes are integral components of tractors, contributing to power transmission from the engine to various attachments such as plows, harrows, and mowers.
  • Harvesters: Harvesters, used to gather crops like grains, fruits, and vegetables, utilize gearboxes to drive conveyor systems and separators, ensuring smooth and efficient harvesting operations.
  • Planters and Seeders: Planters and seeders rely on gearboxes to precisely distribute seeds and fertilizers while maintaining the desired planting depth.
  • Sprayers: Agricultural gearboxes are used in sprayers to drive pumps that distribute pesticides, herbicides, and fertilizers over fields.
  • Hay Balers: Gearboxes are essential in hay balers for compacting and forming bales of hay, enabling easy storage and transportation.
  • Manure Spreaders: Manure spreaders incorporate gearboxes to distribute and spread fertilizers and compost evenly across fields.
  • Grain Augers: Grain augers, used for loading and unloading grains, feature gearboxes to drive the rotating screw mechanism that lifts and transfers grains.
  • Cultivators: Cultivators use gearboxes to drive rotating tines or blades that loosen and prepare the soil for planting.
  • Rotary Cutters: Rotary cutters, often attached to tractors, utilize gearboxes to power the spinning blades used for cutting tall grass, weeds, and brush.
  • Threshers: Threshers, employed for separating grains from their husks or stalks, incorporate gearboxes to drive the threshing mechanisms.

These examples demonstrate the diverse applications of agricultural gearboxes across a wide range of farming equipment. By providing reliable power transmission and control, agricultural gearboxes contribute significantly to the productivity and efficiency of modern agricultural practices.

agricultural gearbox

Contribution of Agricultural Gearboxes to Tractor Functionality

An agricultural gearbox is a vital component of a tractor’s powertrain system, playing a pivotal role in enabling the tractor to perform a wide range of tasks on the farm. The functionality of tractors heavily relies on the proper operation of their gearboxes, which facilitate various essential functions:

  • Power Transmission: Tractors are required to deliver substantial power and torque to perform tasks like plowing, tilling, and hauling. Agricultural gearboxes transmit power from the tractor’s engine to its wheels or other implement attachments, enabling efficient power delivery to the ground.
  • Speed Control: Different agricultural tasks demand different speeds. Gearboxes allow operators to control the speed of the tractor to match the requirements of the task at hand. Whether it’s slow-speed operations like tilling or high-speed transport, the gearbox provides the necessary speed adjustments.
  • Implement Attachment: Tractors are often used with a variety of implements, such as plows, harrows, and mowers. The gearbox facilitates the connection and operation of these implements by transmitting power and torque from the tractor’s engine to the implement’s working components.
  • Directional Changes: Agricultural gearboxes enable tractors to change direction smoothly. They provide the necessary gearing arrangements to reverse the tractor’s movement, making it easy to maneuver around the farm, fields, and obstacles.
  • Adaptation to Terrain: Agricultural gearboxes help tractors adapt to different terrains and soil conditions. By adjusting the gear ratio, tractors can optimize their performance for tasks like climbing slopes, working on uneven ground, or pulling heavy loads.

Modern agricultural gearboxes are designed for durability and reliability in the demanding farming environment. They are often equipped with features like multiple gears, synchronization mechanisms, and efficient lubrication systems to enhance their performance and longevity.

Regular maintenance and periodic checks are essential to keep the agricultural gearbox in optimal condition. Proper lubrication, gear inspection, and addressing any signs of wear or damage contribute to the longevity and consistent performance of the gearbox, thus ensuring the tractor’s functionality throughout the farming seasons.

China Custom Ep-9.279 Gearbox Lawn Mower Series for Agricultural   components of gearbox	China Custom Ep-9.279 Gearbox Lawn Mower Series for Agricultural   components of gearbox
editor by CX 2024-04-13

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